Selasa, 24 Mei 2011

Thermal NDT system for ERW Tube and Pipe

PRLog (Press Release) – May 23, 2011 – Says the production manager of ERW mill, "This is one of the best NDT systems I have seen.  We ran galvanized and the sensor head still operated garbage compactor review reliably in the environmentally, harsh conditions. "

As a supplier to tier 1, quality is paramount to successful programs.  High value and of key importance for this ERW / HFI tube producer, is the ability for the NDT weld inspection system to detect cold welds.

Not only did the system detect cold welds, it is also detected other weld defects such as butt weld splice, squeeze force variations, materials property changes, real temperature of the weld bead and energy  input.  

The QA/QC team is equally impressed with the helicop ter technology NDT system.  Back office data recording, viewing and SPC tools allows for more in-depth weld inspection analysis.  In real-time they can view pr manual trash compactor oduction records, quickly see if a tube length is good or bad, create and edit weld inspection programs.  Individual records they can view the thermal weld profile in a macro time line.

Like any new instrument on a production line, it is only as effective a rc helicopter market place s user acceptance.  A key component of this ERW NDT weld inspection system is the speed at which supervisors and operators alike take to the system.  The main screen is very visual, intuitive and easy to understand.   We have noticed, after a day of use the mill crew uses the NDT system to setup and operate the ERW mill.  The supervisors are able to create their own weld procedure programs, set the proper control limits, and show the operator the meaning of the parameters displayed.

How effective is this system?  A recent project with a tube 1086274749  producer for HSLA using plasma welding, was bidding for a new program for a big 3 OEM. The thermal NDT system was instrumental in our client winning the program and the system is now part of the work procedure, mandated by the OEM.


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